(500 ~1000 bph) Fully Automatic Beer Rinsing, Isobaric Filling & Capping Monoblock Line

Structural Features & Technical Advantages

1. High-Efficiency Rinsing Station

• Stable Bottle Handling: The rinser utilizes high-strength, spring-loaded stainless steel clamps to securely grip and invert glass bottles, ensuring smooth and stable handling.

• Thorough Cleaning: Each rinsing nozzle features a unique plum-blossom-shaped design that sprays water across the entire interior surface, reaching every corner of the bottle wall and bottom for a superior, hygienic clean.

2. Precision Isobaric Filling Station

• Advanced Filling Valve: The system uses a high-precision mechanical filling valve for fast, stable, and accurate filling. Liquid level and back-pressure are dynamically managed by a variable signal proportional control system.

• Gentle Bottle Lifting: A spring-type mechanical lifting mechanism gently raises bottles to the filling heads. A guide-rod system ensures perfect centering and alignment under the valve.

• Pre-Evacuation Function: The filler is equipped with a single vacuum function to remove air from the bottle before filling, significantly reducing oxygen pickup from the start.

3. Hygienic & Reliable Capping Station

• Sanitary Capping: Features a durable stainless steel capping plunger and a mechanical-stirring magnetic cap sorter to ensure hygienic and reliable cap application.

• Magnetic Transfer System: The cap hopper, cap delivery, and capping head all utilize magnetic transfer for dependable, non-contact operation.

• Reduced Breakage: An automatic unloading function is integrated into the capping process to relieve stress and significantly reduce the rate of bottle breakage.

4. Total Quality & Process Control

• Ultra-Low Oxygen Pickup: Before capping, a hot water jetting/foaming device displaces any remaining air in the bottleneck, ensuring dissolved oxygen levels are below 0.15mg/L.

• Comprehensive Automation & Safety: The entire line is governed by an advanced HMI (Human-Machine Interface) with PLC control and variable frequency stepless speed adjustment. Key safety protections are built-in, including:

• No Bottle, No Fill: Valves will not open if a bottle is not present.

• No Bottle, No Cap: Capper will not engage without a bottle.

• Missing Cap Shutdown: The machine will halt if it detects a missing cap.

• Automated Fault Handling: The filler includes intelligent features such as automatic valve shut-off for broken bottles, a rinsing cycle for bottle breakages, and an automatic de-foaming device on the exhaust pipe.

5. Hygienic Design & Easy Maintenance

• Complete CIP Functionality: The system is equipped with a comprehensive Clean-In-Place (CIP) function, allowing for automated rinsing of all filling pipes with acid, alkaline solutions, and hot water.

• Sanitary Construction: All components in contact with the product—including valves, tanks, and pipes—are made from high-quality SS304 stainless steel. The internal and external walls are mirror-polished to ensure there are no sanitary dead corners.

• Simplified Maintenance: The entire machine utilizes a manual dry oil lubrication system, making routine maintenance and servicing convenient and straightforward.

Models & Technical Specifications

Our monoblock lines are identified by their number of heads (Rinsing-Filling-Capping). Choose the model that matches your required output.

Elevate your brewery's packaging capabilities. Contact us for a personalized quote and to find the perfect bottling line for your production needs.