Semi-automatic Beer Filling & Capping Monoblock (4, 6, 8 & 10 Head Models)

Product Description

Main Functions & Features

Our Beer Filling and Capping Monoblock is a versatile and efficient solution designed to streamline your packaging process. It combines robust construction with precision control to deliver perfectly filled and capped bottles every time.

1. Fully Automatic PLC Control: The entire process is managed by a reliable PLC (Programmable Logic Controller). All operating parameters, such as pressurization times and fill levels, can be easily adjusted via a user-friendly interface for consistent, repeatable results.

2. Integrated Filling & Capping: This AIO monoblock design combines the filling and capping stations into a single, compact frame. This saves valuable floor space and ensures a seamless transfer between processes.

3. Advanced Oxygen Control: The machine performs a CO2 pressure purge of the bottle before filling to evacuate oxygen. An optional vacuum function can be added for double pre-evacuation, achieving extremely low dissolved oxygen (DO) levels.

4. Isobaric Filling Technology: It utilizes a true isobaric (counter-pressure) filling method, which is essential for carbonated beverages. By equalizing the pressure between the tank and the bottle, it ensures a calm, foam-free fill with minimal beer loss and no loss of carbonation.

5. Stable & Consistent Filling: A built-in pressure compensator works in real-time to guarantee a stable and consistent filling process, ensuring uniform fill heights across every bottle.

6. Versatile Bottle Handling: The machine is designed to handle both glass bottles and stainless steel bottles, providing flexibility for your packaging needs.

The Automated Working Process

The machine follows a precise, multi-stage sequence to protect your product quality:

1. Bottle Fixing: The bottle is lifted and securely sealed against the filling head by a pneumatic cylinder.

2. CO2 Purge: The machine flushes the bottle with CO2 to remove oxygen.

3. Isobaric Pressurization: The bottle is pressurized with CO2 to match the pressure in the beer tank.

4. Filling: The beer valve opens, and the beer flows gently into the bottle under equal pressure.

5. Pressure Stabilization: The fill completes, and the pressure is allowed to stabilize briefly.

6. Pressure Release: The pressure is slowly vented in a controlled manner to prevent gushing.

7. Bottle Transfer: The cylinder lowers the bottle, and it is automatically transferred to the capping station.

8. Capping: A crown cap is immediately applied and sealed.

9. Discharge: The perfectly filled and capped bottle is ready for removal.

Models & Technical Specifications

Choose the model that best fits your production needs. All models are compatible with 330ml to 1L bottles and feature a customizable AC 220V 50HZ power supply.

Automate your bottling line with precision and reliability. Contact us today to discuss your requirements and receive a custom quote.