3-Vessel Steam-Heated Brewhouse

The 3-Vessel Advantage — A Synthesis of Process, Efficiency & Flexibility

1. Professional Process for Superior Beer

Dedicated vessels allow for a professional, uncompromised brewing process.

• True Brewing Flexibility: The three independent vessels (e.g., Mash Tun, Lauter Tun, Brew Kettle/Whirlpool) allow you to perform complex mash schedules, from single-infusion mashes for ales to multi-step or decoction mashes for traditional lagers and pilsners.

• Purer Wort Profile: Unlike a 2-vessel combo system, a dedicated brew kettle is free from residual starches from the mashing process. This leads to cleaner, more predictable hop isomerization and a more refined final flavor.

2. Scalable Production for Growing Breweries

This system is built for efficient, semi-continuous production.

• Concurrent Brewing: Begin mashing in your next batch while the previous batch is in the kettle boiling or whirlpooling. This workflow optimization can reduce a single batch cycle to just 4-6 hours, enabling a daily output of 3,000L to 10,000L.

• Modular by Design: The system is designed for growth. Easily add ancillary tanks like a whirlpool, HLT, or CIP system as your production demands increase, protecting your initial investment.

3. Stable, Automated Operation

Reduce reliance on manual labor and increase batch-to-batch consistency.

• Automated Control: Paired with a PLC and touchscreen interface, you can program and execute entire mashing profiles automatically. The system manages temperature ramps, rests, and boiling, allowing 1-2 operators to manage the entire process.

• Streamlined Workflow: Independent vessels simplify cleaning and grain-out procedures, reducing the risk of cross-contamination and ensuring a more stable, repeatable production environment.

System Requirements & Planning Considerations

• Initial Investment: Requires a dedicated food-grade steam boiler and associated piping, making the initial investment 15-30% higher than a comparable electric system.

• Footprint: The separate vessels and boiler require a larger installation area, typically 10-20 m² (100-220 sq ft), depending on capacity.

• Compliance & Maintenance: Steam boilers are classified as special equipment and require regular professional inspection and maintenance to comply with local safety regulations.

Ideal Applications

The 3-Vessel Steam-Heated Brewhouse is the mainstream upgrade for:

• Small to Medium-Sized Craft Breweries

• Microbreweries & Commercial Brewpubs

It is the perfect fit if you are:

• Targeting a daily production of 500L to 10,000L.

• Focused on producing a diverse range of high-quality beers with exceptional flavor purity.

• Have the facility space (>15 m²) and capacity for a boiler system.

• Planning for long-term growth and require a scalable, modular equipment platform.