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10000L Brewhouse System for 10000T Brewery
CASSMAN
Embarking on a 10,000-ton annual production journey requires more than just equipment; it demands a strategic partner who understands the complexities of industrial-scale brewing. Our turnkey solution is a meticulously planned ecosystem designed to transform your vision into a high-performance, profitable, and compliant brewing operation.
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| 10 ton Brewhouse | 30 Ton Beer Tanks |
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| Wet Miller | Malt Silo |
Our design philosophy is built on four pillars critical for long-term success, addressing key concerns for any major brewery investment.
Uncompromising Material Integrity & Safety: All wetted parts, including tanks, vessels, and piping, are constructed from food-grade 304 or 316L Stainless Steel. This guarantees compliance with global food safety standards (e.g., SC certification) and prevents any metallic ion leaching, preserving the pure taste and quality of your beer.
Designed for Future Growth & Flexibility: We build your future capacity needs into today's design. Key systems like fermentation tanks and packaging lines are specified with a 10-20% capacity buffer. This foresight allows you to seamlessly increase production or diversify your product portfolio without costly future retrofits.
A Core Focus on Energy Efficiency & Reduced OPEX: With energy accounting for 15-20% of a brewery's total cost, efficiency is paramount. Our solution integrates heat recovery systems from boilers, VFD controls on all major pumps and motors, and high-density insulation on all tanks to significantly lower your long-term operational expenditures.
Compliance-First Project Planning: We proactively address regulatory hurdles. Our planning includes guidance on facility layout and utility design to ensure your plant meets local food production licensing and environmental approvals from day one, preventing costly delays.
1. Raw Material Handling System:
Milling: A 5-8 ton/hr stainless steel roller mill ensures precise, consistent grist without excessive husk damage. An optional 3-5 ton/hr rice mill is available for adjunct brewing.
Storage: 50-80m³ malt silos and 30-50m³ rice silos with anti-moisture and pest control systems to protect your primary ingredients.
2. High-Efficiency 5-Vessel Brewhouse (15-20m³):
Mash Tun (15-20m³): 304/316L SS with steam heating and agitator, ensuring precise step mashing with temperature control accuracy of ±1°C.
Cereal Cooker (10-15m³, Optional): Dedicated vessel for gelatinizing starch-based adjuncts like rice or corn.
Lauter Tun (20-25m³): Optimized for high extraction efficiency and clear wort runoff.
Kettle (18-22m³): Powerful steam heating achieves a vigorous boil with a controlled evaporation rate of 8-10%/hr. Includes hop dosing ports and a vapor condenser for energy recovery.
Whirlpool (20-25m³): Tangential inlet designed for perfect hot break (trub) cone formation, ensuring maximum clarity of the wort transferred to fermentation.
3. Scalable Fermentation & Conditioning Cellar:
Fermentation Tanks (8-12 units, 20-30m³ each): Vertical cylindroconical tanks (CCTs) with multi-zone cooling jackets for precise temperature control (0-15°C).
Bright Beer Tanks (2-4 units, 25-35m³ each): Insulated and cooled tanks for storing filtered, carbonated beer ready for packaging.
4. Professional Filtration & High-Speed Packaging:
Filtration: A 5-8 ton/hr Diatomaceous Earth (DE) filter system for brilliant clarity. Optional membrane filtration (0.22-0.45μm) is available for premium product lines.
Packaging Lines: We offer fully integrated bottling (3000-6000 bph) and canning (2000-4000 cph) lines, complete with washing, filling, capping/seaming, labeling, date coding, and case packing.
A world-class brewery runs on world-class utilities. Our solution includes a complete, integrated support infrastructure.
CIP System: A 4-vessel (Hot Water, Caustic, Acid, Rinse) automated Clean-In-Place system with dedicated pumps ensures rapid, repeatable, and validatable cleaning of all tanks and lines.
Refrigeration System: A 150-200kW central chilling unit (e.g., screw compressor) provides ample cooling capacity for the entire cellar, ensuring perfect fermentation profiles year-round.
Compressed Air System: A clean air system with screw compressors, dryers, and multi-stage filters provides oil-free, sterile air for pneumatic controls and product handling.
Water Treatment System: A multi-stage water treatment plant (RO, UV sterilization) produces high-purity brewing water, giving you full control over your beer's mineral profile.
Steam & Heat System: A 2-4 ton/hr industrial steam boiler provides thermal energy for the brewhouse and CIP, with integrated heat exchangers to recover waste heat and pre-heat brewing water, maximizing energy efficiency.
We provide expert guidance on the critical infrastructure surrounding the equipment.
Facility Layout & Planning: Consultation on plant layout (8,000-12,000 m²), including zoning for raw materials, brewhouse, fermentation, and high-hygiene packaging areas.
Specialized Storage: Designs for dedicated, climate-controlled storage for hops (0-5°C), yeast (-18°C), and raw grains.
Environmental Compliance: Specifications for a complete wastewater treatment plant and solid waste management systems (e.g., spent grain dryers) to meet environmental discharge standards.
Quality Control Laboratory: A recommended list of essential lab equipment for microbiological analysis, and testing of wort gravity, pH, beer clarity, and CO2 levels.
Automation & Control: A centralized, fully automated control system (PLC-based) to monitor and manage all critical process parameters, reducing labor, minimizing error, and ensuring perfect batch consistency.
This 10,000-ton brewery solution is your pathway to becoming a leader in the beer market. It is a testament to quality, a model of efficiency, and a platform for growth.
Contact our industrial brewing specialists today to begin a detailed consultation and engineer the perfect solution for your strategic goals.
